East Port Said Marine

Executive Summary

In 2016, a major quay wall construction project was executed at East Port Said Port for the Engineering Authority of the Armed Forces. The project involved the construction of a high-capacity combined quay wall system designed to accommodate large vessels with deep draughts. The scope included extensive piling, marine works, reclamation, utilities, and infrastructure, supported by large-scale concrete and steel production under demanding port conditions.

Project Description

The project scope covered the construction of a combined quay wall system with advanced marine and foundation works, including:

  • Quay Wall Type: Combined Wall

    • King piles: 2.0 m diameter, 67 m depth

    • Sheet piles: 1.40 m width, 24.8 m depth

    • Total quay wall length: 456 m

    • Design draught: 17.5 m

  • Foundation System:

    • 2 internal rows of bored piles: 1.2 m diameter, 67 m depth

    • 1 back row of bored piles: 1.2 m diameter, 67 m depth

    • CFA piles: 0.60 m diameter, 18 m depth

  • Total quantities executed:

    • Steel pipes: 13,000 tons

    • Reinforcement steel: 39,000 tons

    • Concrete: 100,000 m³

    • Average daily concrete production: 800 m³/day

    • Rock works: 40,000 tons

    • Piling works: 40,000 linear meters

    • Paved area: 30,000 m²

Client Challenge

The project required the construction of a deep-draft quay wall within an active port environment, involving complex piling systems and large material quantities. Key challenges included coordinating piling, marine, and reclamation works, achieving high concrete production rates, and maintaining quality and safety standards while working under tight schedules and marine constraints.

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